For standard spindles ONLY! - Flange Kits not needed for dual contact spindles.


Instructions

Step 1. Place the DualDRIVE holder with pull stud into your machines spindle and clamp it in. Using gage pins, gage blocks, or feeler gauges measure the gap between the spindle face and tool holder flange (see illustration). Write this gap down in the space provided (right). Perform the gap check again to confirm accuracy.

Step 2. Using a 2mm hex key wrench remove the flange pad as shown by unscrewing the 6 flat head screws.

Step 3. Install the necessary inserts on the tool holder and replace the flange pad on the tool holder and tighten the 6 hex screws to 4 ft/lbs., using a torque wrench. NOTE: Do not exceed the thickness of the gap you measured in Step 1.

Step 4. Replace the tool holder in the spindle and confirm full face contact by attempting to slip a .0015 feeler gauge between the holder and the spindle face.

If you need flange inserts to fill the gap you have 3 options.

A. You can purchase our full-range Flange Kits for CAT 40 spindles (74DDS-KIT) or CAT 50 spindles (75DDS-KIT). Each kit includes 32 flange inserts.

B. You can call or fax us your gap (print out the form below) and we will confiure a Flange Kit specific to the gap on your machine.

C. You can order flange inserts as needed from the tables below.

CAT 40, CAT 50 Flange Insert Kits and Flange Inserts

Part No.
Description
Qty.
74DDS-Kit 4 each CAT 40 inserts
32
74DDS.002 CAT 40 .002 insert
2
74DDS.003 CAT 40 .003 insert
2
74DDS.005 CAT 40 .005 insert
2
74DDS.009 CAT 40 .009 insert
2
74DDS.020 CAT 40 .020 insert
2
74DDS.025 CAT 40 .025 insert
2
74DDS.030 CAT 40 .030 insert
2
74DDS.040 CAT 40 .040 insert
2
Part No.
Description
Qty.
75DDS-Kit 4 each CAT 50 inserts
32
75DDS.002 CAT 50 .002 insert
2
75DDS.003 CAT 50 .003 insert
2
75DDS.005 CAT 50 .005 insert
2
75DDS.009 CAT 50 .009 insert
2
75DDS.020 CAT 50 .020 insert
2
75DDS.025 CAT 50 .025 insert
2
75DDS.030 CAT 50 .030 insert
2
75DDS.040 CAT 50 .040 insert
2